1994 Johnson/Evinrude "ER" 60 thru 70 outboards Service Manual, Page 255Get this manual

1994 Johnson/Evinrude "ER" 60 thru 70 outboards Service Manual, Page 255

Cranking Discharge Method 1Check battery voltage If voltage is greater than 12.5 volts, go to Step If voltage is less than 12.5 volts, go to Step 32Separate the ignition charge coil connector(s)Crank engine in short bursts until battery voltage is less than 12.5 voltsCheck battery voltage with key in the "Off" positionDisconnect engine battery cables before proceeding with this check3Connect to 40 amp ammeter in series between the rectifierregulator red lead and the battery side of the starter solenoid4Reconnect the engine's battery cablesReconnect the ignition charge coil connector(s)The rectifieriregulator requires battery voltage on the purpie lead to operateBefore proceeding, verify battery voltage at terminal strip purple leads when key is ON5Start the engine and run it at approximately 4500 RPMThe engine's ammeter should indicate nearly full outputor 12 ampsAs the engine continues to run at 4500 RPMthe voltage should stabilize at approximately 14.5 volts and the alternator output should begin to decrease If the engine's ammeter doesn't indicate the above, check stator condition before replacing rectifier regulatorTachometer Circuit 1If the VRO"no oil" warning signal is in question or if the boat's tachometer is not working, test the tachometer circuit2Verify that all wiring and Amphenol connectors are in good condition3Set peak-reading voltmeter to "POS" and "50"4Attach the meter red lead to terminal strip gray terminal and meter black lead to clean engine groundf'2l 5With the engine running at 1000 RPM, the voltmeter should indicate volts If the voltmeter shows specified voltage, go to Step If the voltmeter shows less than volts, go to Step If the voltmeter does not show voltage, replace the rectifierregulator 8-26