1994 Johnson/Evinrude "ER" 60 thru 70 outboards Service Manual, Page 227Get this manual
6Examine the pulley and the starter housingLook for sharp edges and rough surfaces that could fray the starter ropeFile and polish to remove7Examine the starter and the starter lockout partsReplace any worn or damaged partsAssembly
'" Wear safety glasses while disassembling and assembling manual starters because of rewind spring tension
[!!] 1Place the starter spring shield into the starter housingf1212Using OMCSpecial Tool PIN 392093 (Starter Spring Winder and Installer), clamp spring winder base in viseInsert release plate into spring winder basef.i313Apply OMC Triple-Guard Grease or Lubriplate 777 to the rewind springInstall the rewind spring into the spring winder base with open loop of spring facing inwardInsert the pin of the crank and pin assembly into the loop of the rewind springSecure the crank and pin assembly to the starter winder base with the crank retainer screw4Rotate the crank and pin assembly in the direction shown on the toolWind the spring into the starter winder base until end of spring contacts the starter winder base