1994 Johnson/Evinrude "ER" 60 thru 70 outboards Service Manual, Page 219Get this manual

1994 Johnson/Evinrude "ER" 60 thru 70 outboards Service Manual, Page 219

Screw in vacuum testerPump out to 3-6 in(76-127 mm) of mercury and see if vacuum holdsThen pump out to 15 in(381 mm) of mercury and checkIf the gearcase fails to hold on either test, put lubricant around suspected sealIf leak then stops or lubricant is drawn in; that seal is defectiveWhen the gearcase checks out properly, fill the gearcase with the proper lubricant28Fill thegearcase with 20-22 floz(600-650 ml) of lubricant as follows:
Secure the gearcase in an upright position Remove the oil level plug and the oil filldrain plugReplace the seals if damaged Fill gearcase with OMC Ultra-HPF gearcase lube until lubricant appears at the oil level holeInsert the oil level plug firstInstall the filldrain plugTighten the oil level and the filldrain plugs to torque of 84-86 inIbs(9-10 Nm) Inspect the gearcase oil level after the engine test has been performed16611671 29To adjust the shift rod height, check from the shift rod hole to surface of the gearcase using OMC Universal Shift Rod Height Gauge PIN 389997, with the shift rod in the NEUTRAL positionCheck the shift rod height with the rod offset to the port30Rotate the shift rod full turns up or down as necessary to obtain the correct adjustment