1994 Johnson/Evinrude "ER" 2 thru 8 outboards Service Manual, Page 233Get this manual
Cleaning and Inspection
1Wash metal components in solvent and dry with compressed air2Inspect spring for worn or broken end loops3Inspect all components for wear4Inspect rope and discard if frayedReplace with rope cut to length of 53 in(135 em)5Examine pulley and housing for sharp edges and rough surfaces that could fray ropeFile and polish to removeAssembly
1Lubricate spring, spring cavity, and spindle with OMC TripleGuard grease or Lubriplate 777f712Hook end of spring into pulleyCoil spring counterclockwise inside starter housing1al3If new rope is used, fuse both endsTie knot at one end of the rope and pass rope through hole in pulleyPush knot and end of rope into recess