1994 Johnson/Evinrude "ER" 2 thru 8 outboards Service Manual, Page 164Get this manual
Installation3, 4
1Apply OMC Moly Lube to driveshaft splines2Place new gasket on the exhaust housing and set the powerhead in place
3413Apply OMC Gasket Sealing Compound to the powerhead
4Install the ignition components as described in Section 3
retaining screwsInstall the screws and torque to 60-84 inIbs(7-9 Nm)
5Install the rewind starterApply OMC Screw Lockto the threads of the retaining screws and torque to 60-84 inIbs(7-9 Nm)6Install carburetor and air silencer as described in Section 27Install engine coversTo avoid permanent powerhead damage, instruct operator to repeat the original engine break-in procedure, as described in Section 1, before putting engine back into normal serviceInstallationDeluxe
1Remove gearcase from exhaust housing