1993 Johnson Evinrude "ET" 40 thru 55 Service Manual, P/N 508283, Page 186Get this manual
f1518Using punch and mallet, drive out the steel pin that retains the inner handle in the steering handle 11619Remove driving the outer handle off withthe mallet and the plastic inner handle from metal outer handle by a
punchInner handle is bonded to the outer handleAfter removing, chip away remnants of inner handle10Remove the throttle cable seal from the inner handleInspection 1Remove protective sleeves and inspect the throttle cable and terminal wires for kinks and wearReplace if necessary2Inspect the steering handle components for wear, cracks, or damageReplace parts if necessaryPut protective sleeves on throttle cable and terminal wires3Refer to Ignition System, Section 3, to test stop switchAssembly 1Install the throttle cable seal into inner handler:J7l2If removed, apply Loctite Depend 300 adhesive to inner handle at areas shownr;8l3Install the metal outer handle over the plastic inner handle and drive the outer handle into placef1514Secure tab of the inner handle into recess of the outer handle with the steel pin1.j9l5Install the handle end of the throttle cableSnap the throttle cable trunnion into the recess in the handleInstall the retainer clip