1992 Johnson Evinrude "EN" 90 deg. Cross V Service Manual, P/N 508145, Page 380Get this manual
COA2433
1201 cUsing sharp screwdriver, pry the scraper out of the end
capDiscard the scraper
121 dPry the O-ring out of the end cap using flat toolOnce the
scraper and O-ring have been removed from the end cap, the outside O-ring can be removedClean the cap thoroughlyDiscard the O-ri ngsr:;:;l eOil and install new O-ring and scraper CD in the end capThe scraper is installed with the lip facing out and can easily be pressed in with your fingers or with large flat tool in the palm of your hand
threads on the tilt rodUsing OMC Tilt Cylinder Seal Protector, PIN 326005, slide the end cap onto the rod25 hClean the threads on the rod with OMC Locquic PrimerSlide the piston onto the rodPlace new small O-ring over the threadsof the nutSpray threads with OMC Locquic Primer and let dryApply small amount of OMC Nut Lock to the threads of the nutSlide the washer CD over the threadsInstall the nutTighten the nut to torque of 58-87 ftIbs(79-118 Nm)Iffor some reason the rod has been unscrewed from the eyelet, clean the threads of the rod at that end and the threads inside the eyelet with OMC Locquic PrimerApply small amount of OMC Nut Lock to the threads, thread the rod into the eyelet, and torque both the nut and the rod into the eyelet at the same time15Service the Presto lite piston nd rod as follows: 27 aClamp the eyelet end ofthe rod in viseUsing propane torch, heat the piston until the oil left in the valves begins to smoke lightly