1992 Johnson Evinrude "EN" 90 deg. Cross V Service Manual, P/N 508145, Page 283Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No.1 oilLubricate pinion helix on armature shaft with OMC Starter Bendix Lube, OMC PIN 337016f81 2If removed, install retaining ring and washer on drive end of armature shaft101 3Assemble drive end cappinionspringand spacer to drive end of armature shaftInstall new locknutUsing strap wrench to prevent damage to armature, tighten nut to torque of 240-300 inIbsor 20-25 ftIbs(27-34 Nm) t!J
4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame19l 5Install insulated brush and terminal set in commutator end cap with long lead in slotPosition the insulatorsflat washer CD, lock washer Q), and nut as shownReversing these brushes will cause starter motor to run backwardsr:JOl 6Install brush holder CD, brush springs, and ground brushes Screws secure ground brush leads and holderInsert insulated brushes in holderr:J11 7Assemble commutator end cap to frame and field, aligning notch and rib suitable tool for holding brushes in place can be made from putty knife