1992 Johnson Evinrude "EN" 9.9 thru 30 Service Manual, P/N 508142, Page 304Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate the armature shaft on and above the pinion helix with OMC Starter Bendix Lube, PIN 337016 f41 2Assemble the brush end cap with brushes and springs to
the armature shaftPlace new gasket cap
on the brush end
3Align the brush end cap mark with the mark on the frame and magnet assemblyAssemble the brush
end cap to the frame and magnet assemblyObserve caution when inserting armature into frame and magnet assembly as the permanent magnets in the frame exert extreme pulling force on the armature which could result in pinched fingers
4Place the washer on the armature shaftPlace new gasket on the drive end cap
f61 5Align the drive end cap mark with the mark on the frame and
magnet assemblyAssemble the drive end cap to the frame and magnet assembly
ill thru-boltsTighten the thru-bolts to torque of 30-40 in lbs