1992 Johnson Evinrude "EN" 9.9 thru 30 Service Manual, P/N 508142, Page 120Get this manual
Terminal Installation 1Connect the plug and receptacle before installing the terminalApply isopropyl alcohol to the plug and receptacle Align arrows and carefully insert the plug into the receptacle2Apply isopropyl alcohol to the terminal cavity f51
Use only OMC Insert ToolPI 322697, to install term inalsTo avoid injury, securely hold insert tool against shoulder of terminal while inserting terminals
1sl 3terminal
the insert tool against the shoulder
'71 4Rest the connector against solid surfaceWith the insert tool firmly against its shoulderinsert the leading tip of the terminal into its cavityPush the terminal until the tip ofthe insert tool reaches the connector body, seating the terminalf81 5Check your workSeparate the connector and look at the terminal you just insertedIf it is properly seated, apply isopropyl alcohol to both connector halves and reconnect themIf the terminal did not seat, remove it and repeat the procedure