1992 Johnson Evinrude "EN" 40 thru 55 Service Manual, P/N 508143, Page 341Get this manual
1221 22Remove five impact relief valve balls1231 23Remove up relief valve24Remove the valve housing and washer from the rodDiscard the internal O-ring
1251 25Remove and discard the quad ring and two backup rings1261 26Slide the end cap off the rodDiscard the scraperr:;::;l 27Remove the end cap rod backup ring and internal tilt rod end cap seal28Clean the manifold thoroughly in fresh solventBlow excess solvent from the internal passages with compressed airIt is essential that the manifold and all components be kept absolutely clean and dust freeAny dirt in the system could cause scoring of cylinder bores, sticking valves, or damage to pump components