1992 Johnson Evinrude "EN" 40 thru 55 Service Manual, P/N 508143, Page 263Get this manual
6Examine the pulley and the starter housingLook for sharp edges and rough surfaces that could fray the starter ropeFile and polish to remove7Examine the starter and starter lockout partsReplace any worn or damaged partsAssembly
"" Wear safety glasses while disassembling and assembling manual starters because of rewind spring tension1Place the starter spring shield into the starter housing
f'12l 2Using OMC Starter Spring Winder and Installer PI 392093, clamp spring winder base in vise Insert release plate into spring winder basef1i1 3Apply OMC Triple -Guard grease or Lubriplate 777 to the rewind spring Install the rewind spring into the spring winder base with open loop of spring facing inwardInsert the pin of the crank and pin assembly into the loop of the rewind spring Secure the crank and pin assembly to the starter winder base the crank retainer screw4Rotate the crank and pin assembly in the direction shown on the toolWind the spring into the starter winder base until end of spring contacts the starter winder base14 5Remove the crank retainer screw and the crank and pin assembly from the starter winder baseRemove the starter winder base from the viser:J5l 6Install the rewind spring into the starter housing Locate outer loop (!) of the rewind spring on the pin in the starter housingPress down through the holes in the spring winder base to transfer the rewind spring into the starter housing f161 7Apply OMC Triple-Guard grease or Lubriplate 777 to the pulley bushing Install the pulley bushing in the pulleyPlace the pulley shim on the pulley