1992 Johnson Evinrude "EN" 40 thru 55 Service Manual, P/N 508143, Page 236Get this manual
Assembly Before beginning assembly procedures, all gearcase components must be thoroughly cleaned and in serviceable conditionRefer to Cleaning and InspectionPage 6-5 fN=J
14211 Assemble the following components of OMCPinion Bearing Remover and Installer, PI 391257, as shown :
PIN 326584 Spacer
inHex Head Screw
1 in0.0Flat Washer PI 326582 Rod PIN 326575 Installer -20 inHex Head Screw PI 391260 Plate 2Place the bearing on the installer tool with the lettered side of the bearing facing the toolUse OMC Needle Bearing Assembly Grease to hold the bearing onto the tool3Insert the tool with the bearing into the gearcaseDrive the bearing into the gearcase until the washer on the tool contacts the spacer43 4Remove the toolPosition new a-ring CD on the pinion bearing screwApply OMC Nut Lock to threads of the screwInstall the screw into the gearcaseTighten the screw to torque of 48-80 inIbs(5,5-9,0 Nm)
5To install the water intake screen, drop it into the water intake cavity, and push it down as far as it will go with screwdriver or other suitable tool