1992 Johnson Evinrude "EN" 40 thru 55 Service Manual, P/N 508143, Page 119Get this manual
Terminal Installation 1Connect the plug and receptacle before installing the terminalApply isopropyl alcohol to the plug and receptacleAlign arrows and carefully insert the plug into the receptacle2Apply isopropyl alcohol to the terminal cavityr-]
Use only OMC Insert Tool, PI 322697, to install terminalsTo avoid injury, securely hold insert tool against shoulder of terminal while inserting terminals
f61 3terminal
the insert tool
against the shoulder of the
r:;] 4Rest the connector against solid surfaceWith the insert tool firmly against its shoulderinsert the leading tip of the terminal into its cavityPush the terminal until the tip of the insert tool reaches the connector body, seating the terminal