1991 Johnson/Evinrude Models "EI" 40 thru 55 Service Manual, Page 334Get this manual
12s1 '" 29Oil and install the components ofthe manual release
valveTighten the valve to torque of 45-55 in Ibs(5-6
1291 30Using OMC Retaining Ring Pliers PI 303857, install the
retaining ring with sharp edge facing out
1301 31Slide the rod and cap up far enough to be able to install OMC Universal Spanner Wrench PIN 912084Fill the cylinder up to bottom of the threads
1311 32Thread the end cap into the cylinderTorque the end cap to 56-84 ftIbs(76-114 Nm)1321 33Fill the oil reservoir up to the fill plugInstall and tighten