1991 Johnson/Evinrude Models "EI" 40 thru 55 Service Manual, Page 253Get this manual
6Examine the pulley and the starter housing Look for sharp edges and rough surfaces that could fray the starter ropeFile and polish to remove7Examine the starter and starter lockout partsReplace any worn or damaged partsAssembly
ill manual starters because of rewind spring tension
Wear safety glasses while disassembling and assembling
[DJ 1plate
Place the starter spring shield into the starter housing
392093, clamp spring winder base in viseInsert release
2Using OMC Starter Spring Winder and Installer PIN
into spring winder base
t1lJ rewind springInstall the rewind spring into the spring winder