1991 Johnson/Evinrude Models "EI" 40 thru 55 Service Manual, Page 172Get this manual
r,517Using punch and mallet, drive out the steel pin that retains the inner handle in the steering handler,&18Remove the plastic inner handle from the metal outer handle by driving the outer handle off with mallet and punchInner handle is bonded to the outer handleAfter removing, chip away remnants of inner handle9Remove the throttle cable seal from the inner handle10If necessary, remove clip to remove Touch-Trim lever and remove screws to remove cable holderInspection 1Remove protective sleeves and inspect the throttle cable and terminal wires for kinks and wearReplace if necessary2Inspect the steering handle components for wear, cracks or damageReplace parts if necessaryPut protective sleeves on throttle cable and terminal wires3Refer to Ignition System, Section 3, to test stop switchAssembly 1Install the throttle cable seal into inner handle1,7l2If removed, apply Loctite Depend Adhesive to inner handle at areas shown 11813Install the metal outer handle over the plastic inner handle and drive the outer handle into place11514Secure tab ofsteel pinhandle into recess of the outer the inner handle with the 11915Installcable trunnionend of the throttlethe handleInstall the handle cableSnap the throttle into the recess in