1991 Johnson/Evinrude EI Outboards 2.3 thru 8 Service Manual, Page 196Get this manual
r:Jil 5Lubricate end of the pin, guides, roller, helix grooves and inner handle guide slot with OMC Moly LubePlace the guides over the roller pin and place the pin into slots of the inner handlePlace the rollers on ends of the roller pin 141 6
Assemble the helix halves on the handle, place idle adjustment knob in end of handle and slide the grip over the helixBe sure the speed indicator is positioned with the speed range and not 1800 outSnap the grip into placeplace cover on handle
151 7Be sure handle screw retainer is in proper position and
Installation 1Insert the stop button wires and the throttle cable through the grommet in the lower engine cover2Attach the steering handle to the steering bracket3Secure the stop button ground lead to the powerhead4Connect the 1-pin Amphenol connector
G2] 5Thread the throttle cable connector onto the cable6To adjust the throttle cable: Set the idle adjustment knob to the minimum idle speed Attach the throttle cable to the throttle arm Turn the throttle grip to the FAST position as far as grip will turn Have the ignition plate in full advance positionTurn the cable connector until attachment hole in connector is aligned with mounting locationTurn the connector one or two additional turns to preload the cable Secure the cable connectorCheck to see that the twist grip will advance the ignition plate to maximum advance stop Check to see that the cam follower is off the cam when the twist grip is set at idle positionIf full throttle or minimum idle is not attainable, turn the cable connector one turn at time until setting is correct Be sure all fasteners are tight