1991 Johnson/Evinrude EI Outboards 2.3 thru 8 Service Manual, Page 160Get this manual
nstanation3, 4
1Apply OMC Moly Lube to driveshaft splines2Place new gasket on the exhaust housing and set the powerhead in placer::;:;'] 3Apply OMC Gasket Sealing Compound to the powerhead retaining screwsInstall the screws and torque to 60-84 inIbs(7-9 Nm)
4Install the ignition components as described in Section 35Install the rewind starterApply OMC Serew Loekto the threads of the retaining screws and torque to 60-84 in Ibs(7-9 Nm)6Install carburetor and air silencer as described in Section 27Install engine coversTo avoid permanent powerhead damage, instruct operator to repeat the original engine break-in procedure, as described in Section 1, before putting engine back into normal serviceInstallationDeluxe
1Remove gearcase from exhaust housing 2Lubricate end of water tubeAssemble the powerhead to the exhaust housingTighten the screws to torque of 60-84 inIbs(7-9 Nm), starting with center screws