1991 Johnson/Evinrude EI 60 thru 70 outboards Service Manual, Page 245Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate pinion helix on armature shaft with General Electric Versilube OMC PIN 330615 [!] [!]
2If removed, install retaining ring and washer end of armature shaft3Assemble drive end cap
on drive
, pinionanti-drift springand spacer to drive end of armature shaftInstall new locknutUsing strap wrench to prevent damage to armature, tighten nut to torque of 27 -34 N'm (240-300 in Ibs 20-25 ftIbs
4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame
5Install insulated brush and terminal set in commutator end cap with long lead in slotPosition the insulatorsflat washer CDlockwasherand nut as shown in figure
INote Reversing these brushes will cause motor to run backwards[IQJ
6Install brush holder CD, brush springs, and ground brushes Screws secure ground brush leads and holderInsert insulated brushes in holder
Assemble commutator end cap to frame and field aligning notch and rib suitable tool for holding brushes in place can be made from putty knife8Put drop of oil on thru-bolts before assembling starter Install thru-boltsTighten thru -bolts to torque of 11-12 N'm (95-110 inIbsSeal with OMC Black Neoprene Dip around end caps