1990 Johnson Evinrude "ES" Cross V 88 thru 115, 150 thru 175, P/N 507874, Page 287Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate pinion helix on armature shaft with General Electric Versilube, OMC PIN 3306152If removed, install retaining ring and washer end of armature shaft3Assemble drive end capand spacer to drive end of locknutUsing strap wrench to tighten nut to torque of 27-34 ftIbs on drive
pinionanti-drift springarmature shaftInstall new prevent damage to armature, N'm (240-300 in Ibs 20-25
4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame Install insulated brush and terminal set in commutator end cap with long lead in slotPosition the insulatorsflat washer CD, lockwasherand nut as shown in figure
INote Reversing these brushes will cause motor to run backwardsInstall brush holder CD, brush springs, and ground brushes Screws secure ground brush leads and holderInsert insulated brushes in holderAssemble commutator end cap to frame and field aligning notch and rib suitable tool for holding brushes in place can be made from putty knife 8Put drop of oil on thru -bolts before assembling starter Install thru-boltsTighten thru-bolts to torque of 11-12 N'm (95-110 inIbsSeal with OMC Black Neoprene Dip around end caps