1990 Johnson Evinrude "ES" 9.9 thru 30 Service Manual, P/N 507871, Page 266Get this manual
Starter Servicing, 9.915 Replacement of Starter Rope If the starter rope is broken, remove and disassemble the starter to inspect the condition of the rewind spring
i twist and remove all spark plug leads
'" 1To avoid accidental starting of engine while servicing,
2Pull the starter rope all the way out to expose the knot of rope in the pulleyUsing screwdriver or pliers, lock the starter pinion into the flywheel3Remove the bumper and handle from the starter ropeRemove and discard the starter rope from the pulley
4 Cut new starter rope to length of 68 in(174 cm) and fuse ends of rope to length of in(12 mm) 5Knot one end of the new starter ropeThread starter rope through hole in pulley and eyelet in lower engine cover53074
[]] 6Insert starter rope through the bumper and handleTie knot in the rope as shownSeat the knot in the cavity of the handle7Remove the tool holding the starter pinion to the flywheelAllow the starter rope to rewind normallyRemoval