1989 Johnson Evinrude "CE" 9.9 thru 30 Service Manual, P/N 507754, Page 298Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate pinion helix on armature shaft with General Electric Versilube OMC PIN 330615 Isl
EJ end of armature shaft
2If removed, install retaining ring and washer
on drive
3Assemble drive end cappinionanti-drift springand spacer to drive end of armature shaftInstall new locknutUsing strap wrench to prevent damage to armature, tighten nut to torque of 240-300 inIbs (20-25 ftIbs (27-34 Nm)4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame
Igl 5Install insulated brush and terminal set in commutator E.J end cap with long lead in slotPosition the insulatorsflat washer CD, lock washerand nut as shown in figure
INote backwardsthese Reversing
brushes will cause motor to run
1101 6Install brush holder CD, brush springs, and ground brushes
r:j1l 7Assemble commutator end cap to frame and field, aligning notch and rib suitable tool for holding brushes in
place can be made from putty knife8Put motor95-110 inDip around