1988 Johnson Evinrude CC 60 thru 75 outboards Service Manual, Page 340Get this manual
117118Insert the trim-down pump relief valve and spring the manifold in the position shown into
117119Oil install new high pressure port a-ring CD in the position shown118120Inspect the rubber keeper on the pump drive coupling The rubber keeper provides cushion between the motor and the pumpIf the keeper is not present, there is chance that the tang on the pump coupling could be broken off when the motor is energized119121Install the pump coupling in the oil pump in the position shownUsing the two Allen head cap screws and one hex head screwflat washer and lockwasher, carefully and evenly draw the oil pump down against the manifoldTighten the screws to torque of 25-30 inIbs(2,8-3,4 Nm)The oil pump must be drawn down evenly120122Snap the pump filter screen into the manifold as shown23Position the manifold so that the pump mounting surface is levelUsing the correct hydraulic fluid, fill the cavity where the pump is mounted, up to the top of the filter122124Using screwdriver, rotate the pump coupling several turns clockwise and then several turns counterclockwise until no more air bubbles come out of the pumpIt is very important that the pump area be filled with oil and purged of air because the pump could be damaged if installed dry1231 25Clean the bottom of the motor where it engages the manifoldInstall new a-ring on the motorPosition the motor on the manifold and install the three screws and lockwashersTighten the screws securely1241 26Mount the bottom flat end of the tilt cylinder in softjaw viseSlide the tilt rod and end cap up far enough to be able to install the crowfoot wrench and fill the cylinderFill the cylinder up to the band nutf21l