1980 Johnson 2HP Service Manual, Page 41Get this manual
dpiston so that connecting rod bearings against crankpinUsing Needle Bearing Grease, Part No378642, place 16 needles crankpin and attach connecting rod See Figure 5-23screws to 60-66 inlbs (7.0-7.5 Nm)Install lower bearing housing with new gasket and tighten screws to
60-80 inlbs (7.0-9.0 Nm)
fCheck whether the needles in place in the assembled connecting rod bearing inserting small rod wire through the hole in the It will not possible to touch the crankpin with the wire if the correct number of needles has been usedSee Figure 5-249 070
gCheck for binding of the connecting rodRod should f10at freely the fulllength of the crankpinIf rod binds, check alignmenth Install intake manifold and leaf plate assembly
Figure 5-22Crankshaft InstaHation
CRANKCASE AND CYLINDER Install cylinder head, using new gasket coated lightly with Gasket Sealing Compound Part No 317201Head gasket has boss to match cylinder headTighten cylinder head bolts to 60-80 inlbs (7.0-9.0 Nm)NOTE Re-torque cylinder head screws after motor test has been pleted and motor has cooled offUsing new gasket, secure powerhead to exhaust housing with the six attaching screwsInstall magneto drive pin and marked is facing upwardFigure 5-23Install 16 Needles Crankpin certain side of