1978 Johnson 175, 200, 235 HP Outboard Service Manual, Page 127Get this manual
bInstall pump gearsPre-lube gears with OMC HI-VIS Gearcase LubeSurfaces of pump gears and pump housing must be parallel when forward gear, thrust bearing and washer are installedInstall pump coverInstall and torque screws as specified in Section 2cInstall screen (Seal with OMC Adhesive "M") on pump coverSee Figure 6-69 SHIFT ASSIST CYLINDER REASSEMBLY aLubricate components before reassembly with OMC HI-VIS Gearcase LubebInstall "0" rings, one on piston, one in cylinder, and one on piston capcAssemble push rod, piston and valve and secure with pinA slight amount of needle bearing grease on pin will assist in assemblyParticular note of assembly sequences should be observedSee Figure 6-801Spanner wrench (2 required) #386112
Figure 6-81Torquing Assist Cylinder Cap GEARCASE PINION BEARING Install new pinion bearing in gear case as follows: aApply OMC Needle Bearing Grease to ollers (18 rollers) and insert in bearing casebAssemble parts of pinion bearing removerinstaller (OMC Special Tool #385546) and installer (OMC SpeCial Tool #321518) to install bearing in gearcaseSee Figure 6-82