1978 Evinrude Outboards 9.9/15HP Service Manual, Page 35Get this manual

1978 Evinrude Outboards 9.9/15HP Service Manual, Page 35

aApply Isopropyl alcohol or acetone into the connector cavity at both ends to lubricate the terminal and connectorbPlace the connector against the edge of flat surface and allow clearance for the terminal to be removed cSelect the proper removal tool for the terminal in the connectorSee Figure 4-9d Insert the removal tool onto the terminal and push the terminal from the connectorSee Figure 4-10e Pin and socket terminals may be replaced if damagedCrimp new terminals onto the wire using OMC Crimping Pliers (Special Tool No322696)See Figure 4-9 for crimping locationsIf crimping pliers are not available the terminals can be installed onto the wire using needle nose pliers, and then must be soldered to the wire to insure good electrical contact and securityNo soldering is required when using the OMC Crimping Pliers CONNECTOR TERMINAL INSTALLATION
aApply Isopropyl alcohol or acetone into the connector cavity SAFETY WARNING TO AVOID PERSONAL INJURY, SECURELY HOLD INSERT TOOL AGAINST SHOULDER OF TERMINAL WHILE INSTALLING TERMINALS INTO CONNECTOR CAVITYbPosition the insert tool against the shoulder of the terminalSee Figure 4-11cSupport the connector against flat surface and push the terminal into the connector until the shoulder on the insert tool is at the end of the connectorSee Figure 4-12