1977 Evinrude 4HP Outboards Service Manual, PN 5303, Page 64Get this manual
CUP AND STOP ASSEMBLY
BUSHING""'- BUSHING
RE-WIND SPRING "
ROLL PIN
Figure 7-7Installing Rope in Pulley cInsert washer in cup and pulley assemblyHook end loop of starter spring to pulley roll pinSee Figure 7-5Position pulley and spring in cup and stop assembly with spring extending out through slot in cupSee Figure 7-8dAssemble idler gear with shoulder against idler gear armInstall idler gear arm, and spring to pulley and cupBe sure to position stop on idler gear shaft between the two stops on the cup and stop assemblySee Figure 7-9Avoid turning pulley and disengaging end of springSLOT IN CUP
Figure 7-5Position of Spring in Pulley
CLEANING, INSPECTION, AND REPAIR
aWash all parts except rope in solvent such as Solvasol and dry with compressed airbRemove any traces of corrosion and wipe metal parts with an oil dampened clothc Inspect starter spring end loopsif weak, corroded or cracked