1977 Evinrude 4HP Outboards Service Manual, PN 5303, Page 38Get this manual
bPlace the connector against the edge of flat surface and allow clearance for the terminal to be removedcSelect the proper removal tool for the terminal in the connectorSee Figure 4-24dInsert the removal tool onto the terminal and push the terminal from the connectorSee Figure 4-25ePin and socket terminals may be replaced if damagedCrimp new terminals on to the wire using OMC Crimping Pliers (Special Tool No322696)See Figure 4-24If crimping pliers are not available the terminals can be installed onto the wire using needle nose pliers, and then must be soldered to the wire to insure good electrical contact and securityNo soldering is required when using the OMC Crimping Pliers CONNECTOR TERMINAL INSTALLATION
aApply Isopropyl alcohol into the connector cavity
SAFETY WARNING
To avoid personal injurysecurely hold insert tool against shoulder of terminal while installing rminals into connector cavitybPosition the insert tool against the shoulder of the terminalSee Figure 4-26cSupport the connector against flat surface and push the terminal into the connector until the shoulder on th insert tool is at th end of the connectorSee Figure 4- 271msert tool (OMC Part No322697) 2Pin remover (OMC Part No322698) 3Socket remover (OMC Part No322699)