1976 Evinrude 200 HP Outboards Service Manual, PN 5199, Page 172Get this manual
Filling Fill reservoir to the plug levelRun motor, then recheck oil levelCycle unit several timescheck oil when trim and tilt cylinders are fully extendedA minimum of five (5) complete cycles (adding oil as needed) is required to purge air from systemTotal oil capacity25 Floz(735 cc) PRESSURE GAGE INSTALLATION
1The plugs installed in Locations #1, and are 1 16"dry seal pipe threadsSee Figure 9-72Be sure thread area is clean efore removing plugs3When gages are installed, fittings should be sealed with Teflon tapeSee Figure 9-84Pipe plugs should be re-installed with teflon tape (clean threads first)PRESSURE (Testing on Bench) 1While trimming out Location #10-200 psi Location #3psi 2While tilting out Location #10-400 psi Location #3psi 3While cylinders bottom out in "up" direction Location #11300-1600 psi Location #3psi 4While tilting and trimming down Location #1- 600 psi Location #35001000 psi 5While cylinders bottom out in "down" direction Location #1psi Location #35001000 psi Figure 9-8Pressure Testing