1976 Evinrude 200 HP Outboards Service Manual, PN 5199, Page 125Get this manual
eOil and install forward gear in gearcasefPosition pinion gear in gear case, oil and install driveshaft in gearcaseCAUTION Needle bearings are loosegSecure pinion gear to driveshaft with pinion nut using driveshaft holding socket #311875 and torque wrenchTorque nut to 60-65 foot-pounds ASSEMBLING PROPELLER SHAFT COMPONENTS aOil propeller shaftAlign holes in clutch dog and slot in propeller shaftInstall clutch dog marked "PROPEND," on shaft, facing propeller end of shaftSee Figure 6-83 1932 inch (.281) diameter 2Grind and polish 32-58 inches 716 inch 517 (degrees) 6040 inch 7132 inch bevel
Figure 6-84Detent Spring Depressing Tool Break all Sharp Edges
bInsert two detent balls in detent ball hole in shift rodSee Figure 6-85Insert third detent ball and then detent spring through hole in end of shift rod See Figure 6-86Holding balls in shaft to prevent their loss, carefully align holes in shift rod and clutch dog with slot in propeller shaft and insert shift rod into propeller shaft until detent balls slip into grooves in propeller shaftSee Figure 6-87