1976 Evinrude 200 HP Outboards Service Manual, PN 5199, Page 11Get this manual
CLEARANCE CHART Power head Piston and wrist pin loose end .0006 max- .0001 minPiston ring gap .017 max- .007 minPiston ring groove clearance .0040 max- .0020 minCylinder and piston skirt .0075 max- .0055 minCrankshaft bearings Upper Roller type Center Roller type Lower Ball type Crankshaft end play .0347 max- .0017 minConnecting rod bearings Piston end Roller type Crankshaft end Roller type Lower unit Gearcase head and propeller shaft Roller type Driveshaft to gearcase upper Roller type Pinion to gearcase Roller type Propeller shaft to oil pump Roller type Front gear bushing to propeller shaft .002 max- .001 minPropeller on shaftspline
TORQUE CHART CONT'D
Starter drive assembly locknut (Prestolite) 25-30 ftIbs(Bosch) 20-25 ftIbsDriveshaft pinion nut 60-65 ftIbsPivot shaft nut 130-150 ft.lbsExhaust housing to power head screws 12-14 ftIbsLower unit Pull at propeller shaft to 750 to 900 lbsovercome reverse lock Power trim and tilt Fill plug 45-50 inIbsManual release valve 45-55 inIbsValve housings 50-60 inIbsTrim cylinder end cap 25-30 ftIbsPump screws 25-30 inIbsManifold plate screws 25-30 inIbs