1975 Evinrude 40 HP Outboards Service Manual, PN 5093, Page 3Get this manual
TABLE OF CONTENTS PAGE SECTION INTRODUCTION Arrangement of Manual Parts Catalog Service Policy Replacement Parts Special Service Tools Outboard Motor Nomenclature SECTION GENERAL SERVICE INFORMATION Specifications Coil Test Specifications Clearance Chart Torque Chart Lubrication Chart Gearcase Lubrication Lubrication Points Engine Fuel and Lubricant Break-in Tune-up Procedure Trouble Check Chart Submerged Motors SECTION FUEL SYSTEM Description Theory of OperationRemoval of Carburetor from Motor Disassembly of Carburetor Cleaning, Inspection, and Repair Reassembly of Carburetor Reassembly of Carburetor to Motor Carburetor Adjustments Fuel Pump and FilterRemoval of Fuel Pump and Filter Cleaning, Inspection, and Repair Reassembly of Fuel Pump and FilterFuel Tank Cleaning, Inspection, and Repair Testing Fuel Pump SECTION IGNITIONSYSTEM Description Theory of OperationTroubleshooting Removal of Armature Plate from MotorDisassembly of Armature PlateCleaning, Inspection, and Repair Testing Coils, Condensers, and Breaker PointsReassembly of Armature PlateReassembly of Armature Plate to Motor Breaker Point Adjustment Vacuum Cut-Out and Safety Switches4-2 4-2 4-4 4- 4-6 4-6 4-7 4-10 4-10 4-11 4-13 3-2 3-2 3-4 3-4 3-5 3-7 3-8 3-9 3-9 3-10 3-10 3-10 3-10 3-11 3-12 2:"2 2-2 2-3 2-3 2-4 2-4 1-2 1-2 1-2 1-2 1-2 1-2