1974 Johnson 40 HP Outboard Motors Service manual, Page 85Get this manual
no, Figure 8-7Removing Spring Crom Tool Base gApply light coat of OMC Sea- Lube'" Anti-Corrosion Lube to nylon bushing and insert in pulley Attach pawls and retainersLubricate spindle with OMC Sea-Lube'" Anti-Corrosion Lube and place wave washer and friction ring over washer and spindleCup side of ring must face flange on spindle Align flat in ring with corresponding flat on spindleSee Figures -10 and 8-llhInsert this assembly into nyhm bushing aligning lots in spindl with corresponding ribs in bushingRotate spindle to align pin with corresponding hole in starter housingSee Figure 8-10 and 8-11Be sure pawls are located between bushing and friction ringSecure with screw, washer, and nutWith housing upside down on bench, wind pulley counterclockwise until spring is tightBack oCf about turn and align hole in pulley with hole in hOUSingLock pulley by inserting punch thru holes in pulley and housingSee Figure 8-12i
Figure 8-9starter Assembly Sequence kApply OMC Sea-Lube'" Anti-Corrosion Lube to handle end of ropeUsing Starter Rope Threading Tool (Special Tool 3 78774), thread rope handleSee Figure 8-13Press rope into channel In rope anchor, with end of rope butting firmly against end of charmelSee Figure 8-31Press rope anchor into handleallow rope to wind up on pulley,