1974 Johnson 135 HP Outboard Motors Service manual, Page 98Get this manual
7-6 fU the pinion does not properly engage the flywheethe pinion and sc ew haft assembly may be worn distorted, or dirtyLocate cause of binding and correct before completing assemblygThe tarte solenoid is sealed Wlit and is serviced only as an assemblyTo test the solenoiddisconnect leads to sol enoid terminalsConnect an ohmmeter set to low ohm scale between terminals and BConnect 12 volt supply between terminals and DSee Figure 7-10Solenoid plunge hould give an audible lick and ohmmeter hould read zero ohms
Fig ure10Testing Solenoid
REAS SEMBLY OF STARTER (PRESTOllTE )
a Lubricate the armatur shaft with one drop of SAE No10 oilLubricate the drive pinion helical threads on armature shaft with Lubriplate 777 See Lubr ication Chart, Secti on 2bTo facilitate reassembly of the starter motorinsert brushes and brush spring in holder and tie in place with fine wire or stringAssemble brush holder and ar ma ture to fr me and fi eld assemblyand remove string or wireSee Figure 7- 11cReplace commutator and drive end heads and secure with thru-bolts, washend nuts complete starter motor assemblyT orque thrubolts to specifications See Section and Figure 7-15dCheck star ter motor with no load testWith 11 volts applied to the motor terminals, maximum urrent dra should be 37 .0 amperes and minimum speed hould be 9000 rpmSee Figure 7- 5