1968 Evinrude Big Twin, Big Twin Electric, Lark 40 HP Outboards Service Manual, Page 95Get this manual
iInstall spindle washer and screw jApply lubricant to handle end of ropeUsing Starter Threading (Special #378774), thread handIeSee Figure 9-10Press into channel in rope anchor, with end of butting firmly against end of channel
kPress rope anchor into handleallow rope to wind
Remove knot and
Figure 9-7Removing
ithe starter to make sure pawls work properlyWhen the starter rope is pulled, the pawls should pivot out to engage the flywheel ratchetreleasing the the pawls should retract to their starting positions
the so that the stud moves into the spring loop, forcing the pin outSee Figure 9-8fTie knot in one end of the ropeIf installing new rope, sure length measures 73-3 inchesUsing match or cigarette lighter, fuse nylon strands at each end for about 12 inchRope ends must stiff to hold properly in anchor and gTurn starter counterclockwise to make sure starter spring is fully woundAfter spring is fully wound, allow it to unwind one turn so that rope hole aligns with housing holeInsert through and it through starter housingTug end of rope to seat knot in Tie slip knot in the starter rope and allow to rewindhApply light coat of lubricant to spindle Insert nylon bushing in Install pawls and lock in place with retainers and screwsAttach friction ring, spring washer, and spindleSee Figure 9-9RING WASHER