1967 Evinrude StarFlite 80 HP Outboards Service Manual, PN 4359, Page 62Get this manual
Figure 6-15Gearcase Stud Nuts
Figure 6-14Bearing Cap Screws
cRemove screws attaching bearing cap assembly to gearcase and pull driveshaft and bearing cap from gearcaseSlide bearing cap from driveshaft and remove sealIf damaged, press bearing from bearing cap, using an arbor pressSee Figure 6-14
brackets and shock absorbers off swivel bracket and pivot pinSee Figure 6-13NOTE: Each stern bracket and shock absorber mustbe removed togetheriRemove top and bottom seals from swivel bracketInspect needle bearings and remove if damaged
dUse 9 16 inch deep socket to remove gearcase stud nutsSee Figure 6-15Discard the nuts, since they are not to be re-usedThese are self-locking nuts and lose their locking ability after being removed
DISASSEMBLY OF WATER PUMP
aRemove screws attaching water pump to gearcase, and slide pump impeller and housing off of driveshaftSee Figure 6-14Avoid losing impeller to driveshaft keybRemove impeller plate and gasket from gearcasecRemove cover from impeller housing and press out sealRemove water tube grommet and seal from top of cover