1965 Evinrude SportFour Heavy Duty 60 HP Outboards Service Manual, 4204, Page 51Get this manual
REASSEMBLY OF POWER HEAD TO EXHAUST HOUSING aMake sure gasket surfaces of power head and power head adapter are cleanPlace new gasket in position on the power head adapterbPlace power ead on exhaust housing adapter, using care to avoid damage to splined ends of crankshaft and driveshaftSplines may be more easily ngaged by bringing power head into position with the intake manifold facing slightly to port side of motor, and rotating power head until the splines engageDO NOT in any case cause the driveshaft to be rotated counterclockwise, as th water pump impeller vanes may be damagedcInstall cylinder headsusing new gasketsTighten cylinder head bolts to specified torque, following the sequence shownSee Figure 5-34NOTE Re-torque cylinder head screws after motor test has been completed, and motor has cool eddInstall cylind8r head covers, using new gasketsTighten capscrews to specified torquee Install water bypass, exhaust, and bypass covers in their respective positions crankshaft and flywheel tapers for any traces of oilThis assembly must be perfectly dryOil or grease remaining on tapers will permit the flywheel hub to spreadSwab both tapered surfaces with solvent and blow dry with compressed airInspect both tapers for burrs or nicksfCheck