1965 Evinrude 90 HP StarFlite Service Manual, PN 4206, Page 71Get this manual
Figure 6-33Installing Front Bearing Race
Figure 6-34Installing Forward Coil
aInstall front propeller shaft bearing raceusing drive shaft, guide plate, and bearing race installer (Special Tools #309932 and #379248)Clamp skeg of gear housing in vise having soft jaws or place in simple holding fixturedriving race into position with rawhide malletSee Figure 6-33Install cone shaped roller bearing in race, tapered end firstbInstall forward coil, locating green lead at bottom of coilRecess in bottom of gearcase is provided for lead clearanceUse front coil installer (Special Tool #379245) and driver shaft and guide plate for proper assemblySee Figure 6-34cInstall retaining screw and washer over nylon tubing, and install metal lead guardNylon tubing must butt against electromagnet assembly to allow proper installation of lead guarddUsing propeller shaft, install forward gear assemblyPropeller shaft must again be removed to permit installation of pinion gearInstall pinion gearwith thrust bearing and washer in placeHolding pinion gear in place, install propeller shaft and reverse gear assemblyeInstall reverse coil, carefully feeding blue lead through opening in gearcaseAlign lead with recess in gearcasefMake sure leads are correctly positioned and free of all obstrUctionsand that green lead is well protected by metal guardSecure leads in nylon retainer with washer and screwDo not overtighten screw