Chrysler 25 and 30 HP Outboard Motors Service Manual OB 1894, Page 43Get this manual
SECTION IX (Cont nuts and lockwashersNOTE
BInstall shift pin in propeller shaft aligning hole with spring pin holes in clutchCDrive spring pin through clutch, prop shaft and shift pin using spring pin punch (Special Tool T8919)DApply heavy grease (Special Tool T2961) to groove in shift pin to hold yoke in positionInstall yoke in groove of shift pinESlide bevel gear-rear and thrust washer on propeller shaftplacing thrust washer between gear and clutchFInsert ball in notch in propeller
Torque each nut to 100 inch poundsIncrease torque in increments of 50 inch pounds until 270 inch pounds is reached1Install bearing cage as outlined in
Section IX, paragraph 4-2JInstall lower unit as outlined in Section IX, paragraph 1-27PROPELLER SHAFT 05-28 BEVEL GEARREAR 05-30 YOKE 05-23 CLUTCH 05-31 SHIFT PIN 05-32
7-1 Removing Propeller Shaft, Yoke, Bevel GearRear, Clutch, and Shift Pin
shaftuse little grease to retain itGCarefully install propeller shaft assembly in gear housing while being sure that shift rod-lower is up as far as possible and that pins on yoke sides are horizontalPush propeller shaft assembly in until pins of yoke are aligned in slots of shift arm assembly as shown in figure 11