Chrysler 100, 115 and 140 HP Outboard Motors Service Manual, OB 3439, Page 36Get this manual
ReassemblyTo reassemble coupler proceed as follows :
CAUTION
Be sure working end of wire is rounded off to prevent damage to new a-ring
1Insert the poppet spring making sure the large end of spring is seated properly in the bottom of the coupler2Insert the poppet (square end first) on top of spring 3Place drop or two of oil on new bottom a-ring and install it in its groove using suitable tool (hooked piece of wire)
To ease installation it may be necessary to use second piece of wire to push poppet down while positioning a-ring When properly installed, the poppet will seat against the bottom a-ring, providing seal 4Place drop or two of oil on new top -rin and position it in the remaining groove of the coupler