1992-1998 Kawasaki PWC Jet Ski Service Repair Manual., Page 181Get this manual

1992-1998 Kawasaki PWC Jet Ski Service Repair Manual., Page 181


extremely difficult, if not impossible, without the special tools or some type of equivalentThe manufactures' part numbers are givenIn specific steps of the procedureswhenever possiblespecial effort has been make to give some type of equivalent or homemade tool which may be substitutedHowever, the cost of special tool may be offset by the money saved if an expensive part is not damaged900 and 1100 Series Piston Pin Puller Flywheel Holder Coupler Holder

"Pulling" The Flywheel 3- Remove the oil lines from the straps secured to the flywheel coverDisconnect the bottom cooling hose from the oil pump which leads to the intake manifoldRemove the electrical and hose clamp boltsHELPFUL NOTE Placing mark of "White-out"on these bolt heads and their locations will assist in the assembly of the engine laterRemove the two alien head bolts securing the oil pump to the flywheel cover4- Pull the oil pump free of the flywheel coverFor detailed insti-uctions to service the oil pump, including "bleeding" air from the system, see Chapter 65- Remove the ten mounting bolts securing the flywheel cover to the crankcaseSee Chapter to service the ignition system housed inside the flywheel coverRefer to Chapter to service the electrical system6- Remove the flywheel cover from the crankcaseIf the cover is stuck in place, obtain soft head mallet and tap around the circumference of the cover to jar it freeRemove and