2009 Suzuki 400 LTZ Quad Sport Service Manual, Page 346Get this manual

2009 Suzuki 400 LTZ Quad Sport Service Manual, Page 346

3A-10 Drive ChainDrive TrainDrive Shaft: 4) Apply grease on the recessed portion of the joint plate holder (3) and set the joint plate (10)NOTE When positioning the joint plate (10) on the tool, its stamp mark must face the joint plate holder (3) side5) Set the drive chain on the tool as illustrated and turn in the adjuster bolt (5) to secure the wedge holder and wedge pin (4)2 10 3 1Tool body 2Grip handle 3Pressure bolt [A] 4Adjuster bolt (Without hole) 5Staking pin (Stowed inside grip handle behind rubber cap) 6Bar

Joint pin staking 1) Set up the special tool as shown in the figure1 3
I649G1310034-02

I649G1310031-02

NOTE Before staking the joint pin, apply small quantity of grease to the staking pin (5)2) Stake the joint pin by turning (approximately 78 turn) the pressure bolt [A] (3) with the bar until the pin end diameter becomes the specified dimension
6) Turn in the pressure bolt [A] (6) and align two joint pins (11) properly with the respective holes of the joint plate (10)7) Turn in the pressure bolt [A] (6) further using the bar (7) to press the joint plate over the joint pins11 10 7