2009 Suzuki 400 LTZ Quad Sport Service Manual, Page 279Get this manual
1J-6 Charging System: 12) Remove the generator rotor assembly (8) with the special toolSpecial tool (B): 0993031921 (Rotor remover)! Installation Install the generator in the reverse order of removalPay attention to the following points: When installing the generator stator or CKP sensor, route the wire properly
CAUTION
Do not hit the generator rotor with hammer, otherwise the rotor may be damagedNOTE Remove the starter clutch if necessaryRefer to "Starter Torque LimiterStarter Clutch Removal and Installation in Section 1I (Page 1I-8)"I933H11A0013-01
Tighten the generator stator set bolts, lead wire bracket bolt and CKP sensor mounting bolts to the specified torqueRefer to "Wiring Harness Routing Diagram in Section 9A (Page 9A-3)"NOTE Be sure the grommet (1) is set to the generator coverTightening torque Generator stator set bolt (a): 11 Nm (1.1 kgf-m, 8.0 lb-ft) CKP sensor mounting bolt (b): 5.5 Nm (0.55 kgfm, 4.0 lb-ft) Generator lead wire bracket bolt (c): 5.5 Nm (0.55 kgf-m, 4.0 lb-ft)