2009 Suzuki 400 LTZ Quad Sport Service Manual, Page 203Get this manual
1D-61 Engine Mechanical: Item Piston pin bore I.DPiston pin O.DConrodCrankshaft Unit: mm (in) Item Conrod small end I.DConrod deflection Conrod big end side clearance Conrod big end width Crank web to web width Crankshaft runout Standard 20.010 20.018 (0.7878 0.7881) 0.30 0.65 (0.012 0.026) 21.75 21.80 (0.856 0.858) 61.9 62.1 (2.43 2.44) Limit 20.040 (0.7890) 3.0 (0.12) 1.0 (0.04) 0.08 (0.003) Standard 20.002 20.008 (0.7875 0.7877) 19.995 20.000 (0.7872 0.7874) Limit 20.030 (0.7886) 19.980 (0.7866)
Tightening Torque Specifications
Fastening part Air cleaner box mounting bolt Cylinder head bolt (M10) (Initial) Cylinder head bolt (M10) (Final) Cylinder head bolt (M6) Cylinder base nut Engine mounting bracket bolt Engine mounting nut Camshaft journal holder bolt Cam chain tension adjuster mounting bolt Cam chain tension spring holder bolt Generator cover plug Valve timing inspection plug Cylinder head cover bolt Cam chain tensioner mounting bolt Oil gallery plug (Cylinder head) Intake pipe bolt ECT sensor Oil gallery plug (M6) Oil gallery plug (M8) Oil gallery plug (M12) Main oil gallery plug Crankcase bolt Gear position switch mounting bolt Primary drive gear nut Balancer driven gear nut Gearshift arm stopper Gearshift cam stopper plate bolt Gearshift pawl lifter screw Oil pump mounting screw NOTE The specified tightening torque is also described in the following"Throttle Body Construction (Page 1D-8)" "Engine Assembly Installation (Page 1D-16)" Nm 10 25 46 10 10 26 66 10 10 30 15 23 14 10 10 12 11 13 23 18 11 6.5 140 50 19 24 8.5 Tightening torque kgf-m 1.0 2.5 4.6 1.0 1.0 2.6 6.6 1.0 1.0 3.0 1.5 2.3 1.4 1.0 1.0 0.9 1.2 1.1 1.3 2.3 1.8 1.1 0.65 14.0 5.0 1.9 2.4 0.9 0.85 lb-ft 7.0 18.0 33.5 7.0 7.0 19.0 47.5 7.0 7.0 21.5 11.0 16.5 10.0 7.0 7.0 6.5 8.5 8.0 9.5 16.5 13.0 8.0 4.7 101.5 36.0 13.5 17.5 6.5 6.0