2012 Sportsman 400/500 and EFI Tractor Service Manual 9923412, Page 332Get this manual
BRAKES SPECIFICATIONS
Torque Table TORQUE SPECIFICATIONS (Sportsman and Touring)
ITEM FrontRear Caliper Mounting Bolts Handlebar Master Cylinder Clamp Bolts Hand Master Cylinder Reservoir Cover Screws Brake Line Banjo Bolt Brake Line Flared Fittings Brake Disc Bolts FrontRear Brake Switch Caliper Mounting Bolts Sportsman Caliper Slide Pins Rear Master Cylinder-to-Frame Bolts TORQUE FT.LBS(IN.LBS 18 (25 in.lbs (7 in.lbs 15.0 12-15 18.0 Front 27 Rear 12-15 18.0 30-35 TORQUE NM 24 3.0 0.79 21 16-21 24 Front 37 Rear 16-21 24 41-48 11
NOTE: Refer to tightening procedures in this chapterSome special procedures are used when torquing certain bolts and fasteners
Component Service Limits FRONT BRAKE CALIPER (Sportsman and Touring)
ITEM Brake Pad Thickness Brake Disc Thickness Brake Disc Thickness Variance Brake Disc Runout STANDARD .298"7.6 mm .150-.165"3.81-4.19 mm SERVICE LIMIT .180"4.6 mm .140"3.556 mm .002".051 mm .010.254 mm