2011 Polaris Ranger RZR ATV Service Manual, Page 90Get this manual
ENGINE 8Use white pen to accent the timing marks on the following gears: camshaft gear (K), crankshaft gear (M), or counterbalance gear (N) This will ensure proper gear alignment and timing during reassembly of the gearsK Timing Marks Water Pump Gear
Wear safety glasses at all timesUse caution when working with the top gearThe springs could cause injury or become lost should they pop out12Remove all three springs using one of the tapered pins from the Tapered Pins (PU-45497-1)
NOTE: If replacing one of the gears, it is recommended that all of the gears be replacedA gear kit is available9Use the Cam Gear Tooth Alignment Tool (PU-45497-2) to align and hold the cam split gear assemblyWith the split gear aligned, remove the bolt and cam gear assembly
PU-45497-1
NOTE: Install the Cam Gear Tooth Alignment Tool (PU-45497-2) into the assembly hole counter clockwise from the timing mark (see page 3.42)10Inspect the cam gear teeth and check to make sure there is spring tension offsetting the teeth between the two gearsIf there is no tension, check the springs inside of the cam gear assembly