2010 Polaris Sportsman 850 Service Manual, Page 260Get this manual
FINAL DRIVE Gearcase Installation (XP Models)
12Place the gearcase in the frame as shown by starting the lower portion firstUsing your hand, press down on the inner PVT cover and position the gearcase back into the frame while taking care not to damage the inner PVT cover5Inspect the inner PVT cover for any signs of damage caused during removal or installationIf any burs are present, carefully clean them up with flat hand fileInspect the cover here
Continue the installation procedure by reversing the "Gearcase Removal" procedure at the beginning of this sectionRefer to the following installation steps for torque specificationsInstall the gearcase through-bolt mounting fasteners and torque to specification
IMPORTANT: Do not use pry bar to flex the inner PVT cover as damage to the cover will occur3Continue to position the gearcase back into the frame until the top portion clears the frameNOTE: Use the longer bolts (150 mm) in the top and the shorter bolts (125 mm) in the bottom