2009 Polaris Sportsman 850 XP EFI EPS Service Manual, Page 191Get this manual
CLUTCHING (PVT) Clutch Assembly
NOTE: It is important that the same number and thickness of washers are reinstalled beneath the spider during assemblyThe Teflon bushings are self-lubricating4Torque the spider (counter-clockwise) to specification using the holding fixture and spider toolTorque with smooth motion to avoid damage to the stationary sheave
IMPORTANT: The clutch shaft has left-hand threadsBe sure to turn the Spider Removal Tool in counterclockwise direction to reinstall
Do not apply oil or grease to the bushingsReassemble the drive clutch in the sequence provided belowBe sure the "X", or the marks that were made earlier are aligned during each phase of assemblySpider Torque: 200 ftlbs(271 Nm)
Be sure the spider spacer washers are fully seated in the recessed area in the spiderAny misalignment will alter clutch balanceInverting the clutch while initially tightening the spider will help position the washers56Install the limiter spacer over the shaft and on top of spiderInstall shift weights using new lock nuts on the bolts