2009 Polaris Sportsman 850 XP EFI EPS Service Manual, Page 40Get this manual
MAINTENANCE Toe Alignment Adjustment
If toe alignment is incorrect, measure the distance between vehicle center and each wheelThis will tell you which tie rod needs adjustingNOTE: Be sure handlebars are straight ahead before determining which tie rod(s) need adjustment
SUSPENSION
Suspension Inspection
Compress and release the suspensionDamping should be smooth throughout the range of travel Check all suspension components and mounting fasteners for wear or damage Inspect each shock body for leakage
During tie rod adjustment, it is very important that the following precautions be taken when tightening tie rod end jam nutsIf the rod end is positioned incorrectly it will not pivot, and may break To adjust toe alignment: Hold tie rod end to keep it from rotating Loosen jam nuts at both ends of the tie rod Shorten or lengthen the tie rod until alignment is as required to achieve the proper toe out setting Important: When tightening the tie rod end jam nuts, the rod ends must be held parallel to prevent rod end damage and premature wearDamage may not be immediately apparent if done incorrectlySee illustration